Raypak Swimming Pool Heater MVB 1104 User Guide

CATALOG NO. 9300.741  
COMMERCIAL/POOL  
MODELS: MVB 504 THRU 2004  
Effective:  
Replaces:  
06-30-08  
06-02-08  
RAYPAK ILLUSTRATED PARTS LIST  
MODEL SIZES: 504, 754, 1104, 1504 & 2004  
MODEL TYPES: MODULATING VERTICAL BOILER H, WH & P CAT I  
DATES OF MANUFACTURE: 7-01-07 THROUGH CURRENT  
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES  
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE  
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS  
FROM ACTUAL HEATER COMPONENTS.  
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",  
CATALOG NO. 9001.10  
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030  
(805) 278-5300 FAX (805) 278-5489  
Litho In U.S.A.  
P/N 241318  
 
HEAT EXCHANGER DETAIL  
J-BOX DETAIL  
 
BLOWER  
DETAIL  
MODELS 504–1504  
MODEL 2004  
GAS TRAIN DETAIL  
 
CALL  
OUT  
B
DESCRIPTION  
BURNER ASSEMBLY  
504  
754  
1104  
1504  
2004  
1-B  
Adapter Assembly  
Adapter Gaskets and Heat Sheild  
Flame Sensor Probe  
Igniter  
Burner  
011749F 011749F 011749F 011749F 011750F  
011751F 011751F 011751F 011751F 011751F  
011752F 011752F 011752F 011752F 011752F  
007400F 007400F 007400F 007400F 007400F  
011753F 011754F 011754F 011755F 011756F  
2-B  
3-B  
4-B  
5-B  
C
CONTROLS  
1-C  
Auto Reset Adjustible High Limit 240°F Max  
Auto Reset Adjustible High Limit 180°F Max  
Auto Reset Adjustible High Limit 140°F Max Pool  
Auto Reset Adjustible High Limit 200°F Max  
Manual Reset Adjustible High Limit 240°F Max  
Manual Reset Adjustible High Limit 200°F Max  
Manual Reset Adjustible High Limit 180°F Max  
Manual Reset Fixed High Limit 240°F  
Manual Reset Fixed High Limit 200°F  
Manual Reset Fixed High Limit 175°F  
Remote Aquastat (Tankstat) 2-Stage B-3 (Not Shown)  
Controller Modulating (Tekmar) H7 MIN 70%  
Controller On/Off (Tekmar) WH1  
Controller On/Off (Tekmar) P, WHP  
Controller 4-Stage B-21 Digital Optional (Not Shown)  
Controller 2-Stage B-26 Digital Optional (Not Shown)  
Sensor Outdoor Air B-23  
011860F 011860F 011860F 011860F 011860F  
006445F 006445F 006445F 006445F 006445F  
006445F 006445F 006445F 006445F 006445F  
012546F 012546F 012546F 012546F 012546F  
007144F 007144F 007144F 007144F 007144F  
008081F 008081F 008081F 008081F 008081F  
009554F 009554F 009554F 009554F 009554F  
008520F 008520F 008520F 008520F 008520F  
008093F 008093F 008093F 008093F 008093F  
600952B 600952B 600952B 600952B 600952B  
007392F 007392F 007392F 007392F 007392F  
012251F 012251F 012251F 012251F 012251F  
012252F 012252F 012252F 012252F 012252F  
012253F 012253F 012253F 012253F 012253F  
009862F 009862F 009862F 009862F 009862F  
009861F 009861F 009861F 009861F 009861F  
010786F 010786F 010786F 010786F 010786F  
010787F 010787F 010787F 010787F 010787F  
011861F 011861F 011861F 011861F 011861F  
012187F 012187F 012187F 012187F 012187F  
007142F 007142F 007142F 007142F 007142F  
011758F 011758F 011758F 011758F 011758F  
007158F 007158F 007158F 007158F 007158F  
011761F 011761F 011761F 011761F 011761F  
2-C  
3-C  
4-C  
5-C  
6-C  
7-C  
8-C  
9-C  
15-C  
10-C  
11-C  
13-C  
14-C  
Sensor Water B-21 thru B-26  
Sensor Water screw-In (Tekmar)  
Sensor Water (Temp Tracker) B-36 thru B-38  
Flow Switch  
Printed Circuit Board UDB (Diagnostic)  
Air Vent Pressure Switch  
Air Intake Pressure Switch  
J
CONTROL BOX  
1-J  
Control Box Complete  
N/A  
N/A  
N/A  
N/A  
N/A  
2-J  
3-J  
4-J  
5-J  
6-J  
7-J  
Transformer 120/24  
Terminal Block w / Ground Lug  
Terminal Block 2 Space  
Blower Relay 120 VAC  
Pump Relay 24 VAC  
011762F 011762F 011762F 011762F 011762F  
008523F 008523F 008523F 008523F 008523F  
011763F 011763F 011763F 011763F 011763F  
008977F 008977F 008977F 008977F  
N/A  
007925F 007925F 007925F 007925F 007925F  
007906F 007906F 007906F 007906F 007906F  
Pump Contactor 120 VAC (Over 3/4 HP Pumps)  
Blower Contactor 120 VAC  
N/A  
N/A  
N/A  
N/A  
007906F  
10-J  
11-J  
Relay 24 VAC (Alarm)  
009039F 009039F 009039F 009039F 009039F  
009057F 009057F 009057F 009057F 009057F  
007374F 007374F 007374F 007374F 007374F  
006872F 006872F 006872F 006872F 006872F  
007380F 007380F 007380F 007380F 007380F  
011848F 011848F 011848F 011848F 011848F  
Ignition Control HSI Single Try  
Ignition Control HSI Three Try  
Rocker Switch (Burner / Pump)  
On / Off Shut Down Switch  
12-J  
13-J  
14-J  
Indicator Lamp  
F
FAN  
1-F  
Blower Combustion Air  
Blower Gasket  
Adapter Gasket  
Adapter Plate  
012442F 012443F 012445F 012446F 011765F  
011885F 011885F 011885F 011885F 011885F  
2-F  
3-F  
4-F  
011886F 011886F 011886F 011886F  
011887F 011887F 011887F 011887F  
N/A  
N/A  
5-F  
Plenum Assembly  
Air Shutter  
Hose Duct 6"  
Screen Intake Vent Cap  
011863F 011863F 011863F 011863F 011864F  
011875F 011875F 011875F 011875F 011876F  
6-F  
7-F  
8-F  
007420F 007420F 007420F 007420F  
N/A  
007162F 007162F 007162F 011865F 011865F  
G
GAS TRAIN  
1-G  
Valve Gas Modulating (Dungs) Natural Gas  
Valve Gas Modulating (Dungs) Propane Gas  
Valve Coil Nat  
Valve Coil Pro  
Inlet Gas Filter  
011766F 011766F 011766F 011766F 011768F  
011766F 011766F 011766F 011766F 011766F  
012310F 012310F 012310F 012310F 012311F  
012310F 012310F 012310F 012310F 012310F  
012294F 012294F 012294F 012294F 012295F  
011888F 011888F 011888F 011888F 011889F  
012440F 012440F 012440F 012440F 012441F  
011915F 011915F 011915F 011915F 011915F  
2-G  
3-G  
4-G  
5-G  
9-G  
Swirler  
O Rings (Includes Gas Valve and Adapter O Rings)  
Adapter Gas Valve 1" Inlet (Includes O Rings)  
Adapter Gas Valve 1-1/4" Inlet (Includes O Rings)  
Adapter Gas Valve 2" Inlet (Includes O Rings)  
Adapter Gas Valve Outlet (Includes Venturi & O Ring)  
Units manufactured prior to 4/7/08  
Units manufactured from 4/8/08  
Adapter Swirl Plate  
Nozzle Natural Gas  
Nozzle Propane Gas  
Valve Gas Ball (WOG)  
Motorized Safety Shut Off Valve (Optional)  
Solenoid Safety Shut Off Valve Nat (Optional)  
Solenoid Safety Shut Off Valve Pro (Optional)  
Vent Valve Gas Nat (Optional) Not Shown  
Vent Valve Gas Pro (Optional) Not Shown  
Switch Low Gas Pressure (Optional)  
Switch High Gas Pressure (Optional)  
N/A  
N/A  
N/A  
N/A  
011916F 011916F  
N/A N/A  
N/A  
011917F  
10-G  
012296F 012296F 012296F 012296F 012297F  
012545F 012545F 012545F 012545F 012297F  
012298F 012298F 012298F 012298F 012298F  
012299F 012300F 012301F 012303F 012305F  
012306F 012307F 012308F 012308F 012301F  
011769F 011769F 011769F 011769F 011769F  
011908F 011908F 011908F 011908F 011908F  
011909F 011909F 011910F 011910F 011911F  
011909F 011909F 011909F 011909F 011909F  
011913F 011913F 011914F 011914F 011914F  
011913F 011913F 011913F 011913F 011913F  
011770F 011770F 011770F 011770F 011770F  
011771F 011771F 011771F 011771F 011771F  
11-G  
12-G  
13-G  
14-G  
15-G  
17-G  
18-G  
19-G  
 
CALL  
OUT  
H
DESCRIPTION  
HEAT EXCHANGER  
504  
754  
1104  
1504  
2004  
1-H  
Heat Transfer Cupro-Nickle Bronze (Includes 15-S)  
Heat Transfer Cupro-Nickle Cast Iron (Includes 15-S)  
Heat Transfer Copper Bronze (Includes 15-S)  
Heat Transfer Copper Cast Iron (Includes 15-S)  
Inlet/Outlet Header Bronze  
Inlet/Outlet Header Cast Iron  
Return Header Bronze  
Return Header Cast Iron  
Studbolt  
Header Gasket (20 PCS)  
Drain Valve  
012254F 012255F 012256F 012257F 012258F  
012321F 012323F 012325F 012327F 012329F  
012259F 012260F 012261F 012262F 012263F  
012320F 012322F 012324F 012326F 012328F  
009102F 009102F 009103F 009103F 009103F  
012331F 012331F 012332F 012332F 012332F  
007204F 007204F 007204F 007204F 007204F  
012330F 012330F 012330F 012330F 012330F  
009104F 009104F 009104F 009104F 009104F  
007343F 007343F 007343F 007343F 007343F  
006536F 006536F 006536F 006536F 006536F  
011866F 011866F 011866F 011866F 011866F  
2-H  
3-H  
4-H  
5-H  
6-H  
7-H  
Air Vent Valve  
M
MISCELLANEOUS COMPONENTS  
Flow Switch Paddle (Taco)  
Window Combustion Chamber  
T & P Guage 0-75 PSI  
1-M  
2-M  
3-M  
010026F 010026F 010026F 010026F 010026F  
006947F 006947F 006947F 006947F 006947F  
007205F 007205F 007205F 007205F 007205F  
007399F 007399F 007399F 007399F 007399F  
007217F 007218F 007219F 007748F 007748F  
007220F 007346F 007221F 007751F 007751F  
007222F 007222F 007222F 007753F 007754F  
007223F 007223F 007223F 007223F 007756F  
011912F 011912F 007224F 007224F 007758F  
007225F 007225F 007225F 007225F 007225F  
008924F 008924F 008924F 008924F 008924F  
005755F 005755F 005755F 005755F 005755F  
011772F 011772F 011772F 011772F 011772F  
007241F 007241F 007241F 007241F 007241F  
009736F 012264F 012264F 012265F 012266F  
008402F 008402F 008402F 011897F 011897F  
012552F 012552F 012552F 012553F 012553F  
T & P Guage 0-200 PSI  
PRV 30 PSI  
PRV 45 PSI  
PRV 60 PSI  
PRV 75 PSI  
PRV 125 PSI  
PRV 150 PSI  
RTV Sealant 2.8 oz (Not Shown)  
RTV Sealant 10 oz (Not Shown)  
Flue Collector Vertical Seal Gasket  
Insulation Blanket Return Header  
Flue Exhaust Adapter Gasket  
Inline Intake Air Filter  
Inline Intake Air Filter Premium  
Touch up Paint (Green) Not Shown  
Touch up Paint (Dark Gray) Not Shown  
Wire Harness  
4-M  
5-M  
6-M  
8-M  
9-M  
10-M  
13-M  
11-M  
750125  
750126  
750125  
750126  
750125  
750126  
750125  
750126  
750125  
750126  
12-M  
Units manufactured without 30-S Wiring Panel  
Units manufactured with 30-S Wiring Panel  
OPTIONS  
012538F 012538F 012538F 012538F 012538F  
012566F 012566F 012566F 012566F 012566F  
O
1-O  
2-O  
3-O  
4-O  
5-O  
Remote Sensor (LWCO)  
007228F 007228F 007228F 007228F 007228F  
007157F 007157F 007157F 007157F 007157F  
005641F 005641F 005641F 005641F 005641F  
005641F 005641F 005641F 005641F 005641F  
005642F 005642F 005642F 005642F 005642F  
005643F 005643F 005643F 005643F 005643F  
008921F 008921F 008921F 008921F 008921F  
009039F 009039F 009039F 009039F 009039F  
011720F 011720F 011720F 011720F 011720F  
Control PC Board (LWCO)  
Test / Reset Switch (LWCO)  
Silencer/Reset Switch (Alarm)  
Alarm Bell 3"  
Alarm Bell 4"  
6-O  
7-O  
8-O  
Time Delay Contactor 5 Second (Alarm / Dry contacts)  
Relay SPDT 24 VAC (Alarm / Dry Contact)  
Relay DPDT 24 VAC (Alarm)  
PUMPS  
P
1-P  
Pump -Circulating - Bronze (Soft Water)  
Pump -Circulating - Bronze (Medium Water)  
Pump -Circulating - Bronze (Hard Water)  
Pump -Circulating - CI (Soft Water)  
Pump -Circulating- CI (Medium Water)  
Pump -Circulating- CI (Hard Water)  
Pump -Circulating - Bronze (Pool Heaters and CWR  
SHEETMETAL  
007226F 007226F 007227F 011845F 007351F  
007226F 007347F 011845F 007351F 007937F  
007349F 007349F 007351F 007351F 007937F  
007232F 007232F 007233F 011846F 007357F  
007232F 007353F 011846F 007357F 007938F  
007355F 007355F 007357F 007357F 007938F  
007226F 007226F 011845F 007351F 007937F  
S
1-S  
2-S  
3-S  
4-S  
5-S  
6-S  
7-S  
8-S  
Jacket Top  
011833F 011833F 011833F 011833F 011833F  
012267F 012268F 012269F 012270F 012271F  
012272F 012273F 012274F 012275F 012276F  
009107F 009107F 009107F 009107F 009107F  
011849F 011849F 011849F 011849F 011849F  
011801F 011802F 011803F 011804F 011806F  
007257F 007257F 007257F 007257F 007257F  
011808F 011808F 011808F 011808F 011809F  
011810F 011811F 011812F 011813F 011815F  
011817F 011817F 011817F 011817F 011818F  
011819F 011820F 011821F 011822F 011824F  
011877F 011877F 011878F 011879F 011880F  
012277F 012278F 012279F 012280F 012281F  
009129F 009129F 009129F 009129F 009129F  
007306F 007306F 007306F 007306F 007306F  
007307F 007307F 007307F 007307F 007307F  
011901F 012282F 012282F 012283F 012284F  
011869F 011869F 011869F 011869F 011869F  
011870F 011870F 011870F 011870F 011870F  
011871F 011871F 011871F 011871F 011871F  
011872F 011872F 011872F 011872F 011872F  
011873F 011873F 011873F 011873F 011873F  
011874F 011874F 011874F 011874F 011874F  
Flue Collector Front (No Opening) (Includes 6-M)  
Flue Collector Rear (Opening) (Includes 6-M)  
Heat Transfer Supports  
Upper Cabinet Supports  
Vertical Cabinet Supports  
Return Header Cover  
Jacket Upper Front Panel  
Jacket Lower Front Panel  
Jacket Upper Side Panel  
9-S  
10-S  
11-S  
12-S  
13-S  
14-S  
15-S  
16-S  
17-S  
18-S  
19-S  
20-S  
21-S  
22-S  
23-S  
25-S  
26-S  
27-S  
28-S  
29-S  
30-S  
Jacket Lower Side Panel  
Jacket Upper Rear Panel  
Jacket Lower Rear Panel  
Base Assembly  
Leg Bracket ( 4 pcs per boiler)  
Base Reflector Panel  
Flue Exhaust Adapter Assembly  
Control Box Assy  
Control Box Cover Panel  
Control Box Cover Panel w/Lights  
Power Switch Mounting Panel  
Blower/Pump Switch Mounting Panel  
Controller Mounting Panel  
Intake Air Adapter  
Intake Air Collar (Outside)  
Intake Air Collar (Inside)  
Access Panel  
N/A  
011898F 011898F 011898F 011899F 011882F  
011905F 011905F 011905F 011905F N/A  
N/A  
N/A  
N/A  
011881F  
011883F 011883F 011883F 011883F 011884F  
011906F 011906F 011906F 011906F 011906F  
012567F 012567F 012567F 012567F 012567F  
Access Panel Wiring Box  
24V Wiring Panel  
V
VENTING  
1-V  
2-V  
3-V  
4-V  
5-V  
Outdoor Stack  
011895  
010803  
006646  
006926  
012460  
011894  
010804  
006650  
006926  
012460  
011894  
010804  
006650  
006926  
012460  
011895  
010805  
007989  
006927  
012461  
011895  
010806  
007002  
006927  
012461  
Vent Cap Vertical for Indoor Units  
Vent Cap Horizontal Thru-the-Wall for Indoor Units  
Inline Air filter (Complete)  
Inline Air filter Premium (Complete)  
 

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